Figure 1. Torx screw drive

Torx Screw

Table of Contents

Ready to learn what makes a Torx screw stand out? Here are four quick facts you should know:

  • The star-shaped design lets you apply more torque and reduces the chance of stripping the screw head.
  • You get better grip and comfort, which means less hand fatigue during long projects.
  • Torx screws work in many industries, from cars to electronics, because they deliver reliable fastening.
  • You save money on bulk purchases, with prices as low as $0.01 per piece for large orders.
Fast FactWhy It Matters
Star shapeMore torque, less damage
ComfortEasier, longer use
VersatilityUsed in many fields
Cost savingsLower expenses for big projects

Try these facts when you tackle your next DIY task. You might find your work gets easier and faster!

Torx Screw

What is a Torx Screw?

Torx is a star-patterned screw drive on the head of screws. It is commonly known by different names like six-lobe or star drive while it’s called hexalobular as its ISO name.

Torx screws can have internal and external drives yet it’s usually found within the socket of the head for driving the screw during installation or removal. Torx drive can withstand high torque force that will less likely damage or cause fatigue to the screw when driven on the surface of materials.

Figure 1. Torx screw drive

Torx Screw Sizes

Torx Size

Metric Point Sizes

T1

.81mm

T5

1.42mm

T10

2.74mm

T15

3.27mm

T20

3.86mm

T30

5.52mm

T40

6.65mm

T50

8.83mm

T60

13.25mm

T70

15.51mm

T80

17.54mm

T90

19.92mm

T100

22.13mm

Torx Screwdriver

Torx Tools

When working with Torx screws it’s important to use the matching Torx tool drive and size. There are several tools that can be used for the installation and removal of Torx screws. The following are the known Torx screwdrivers;

Security Torx – they are called security Torx because of the additional pin at the center of the socket head. This pin requires the corresponding tool which is a pin Torx or security Torx. This feature allows the Torx screws to be tamper-proof and suitable for areas of application that needs security.

Standard Torx – have the 6-point drive that suits the six-lobe points of Torx screws. They make the driving of Torx screws easier during installation or removal.

Different Known Types of Torx Screw Materials

Material

Torx Screw Types

Alloy Steel

  • Torx Alloy Steel Socket Head Screws
  • Alloy Steel Button Head Torx Screws
  • Alloy Steel Tamper-resistant Torx Screws
  • Metric Alloy Steel Tamper-resistant Torx Screws

Stainless Steel

  • Stainless Steel Torx screws
  • Metric Stainless Steel Torx Screws
  • High-strength Stainless Steel Screws
  • Stainless Steel Tamper-resistant Torx Screws
  • Metric Stainless Steel Tamper-resistant Torx Screws
  • Stainless Steel Torx thread-forming screws
  • Metric Sealing Stainless Steel Torx Screws

Types of Screw Head

The head of screws have multiple available types of head style for different kinds of screws. The following are the common types of screw heads:

Head shapes of self tapping screws

Key Takeaways

  • Torx screws have a star shape. This shape gives a strong grip. It helps stop damage to the screw and tool.
  • Using the right Torx driver size is important. It lets you use more force safely. It stops the screw head from getting stripped.
  • Torx screws are used in cars and electronics. They are also used in aerospace and construction. They hold tight and last a long time.
  • Security Torx screws have a special pin. This pin stops people from tampering. You need a special driver to remove them.
  • Picking Torx screws and drivers helps with DIY projects. It makes work easier, faster, and more reliable.

Torx Screw Design

Star Shape

A Torx screw has a special six-point star shape. This shape is not just for looks. It lets you use more force without slipping or breaking the screw. Here are some reasons why this star shape is helpful:

  • The six points spread the force across the screw and tool.
  • You can use more torque and not strip the screw head.
  • The rounded parts help stop damage to the screw and tool.
  • The shape gives a strong grip, so the screwdriver does not slip.
  • You get better control and can line things up easily, even in small spaces.
  • The star shape is great for jobs that need high precision, like in cars, electronics, and airplanes.
  • Your tools and screws will not wear out as fast, so they last longer.

Tip: The star shape also helps machines on assembly lines. Machines can put in Torx screws fast and right, which saves time and lowers mistakes.

Head Styles

Torx screws have many head styles. Each style works best for a certain job or industry. Here is a table to show the most common types and where you might use them:

Torx Head StyleDescription & FeaturesTypical Applications
Standard TorxSix-point star, good torque transfer, stops cam-outCars, bikes, computers, electronics, DIY projects
Torx PlusSquarer lobes, stronger, lasts longerHigh-torque and heavy-duty uses
Torx TTapTapered tip, thin walls, cuts threads in plastics and compositesEnclosures, housings
Security TorxPin in the middle for extra safetyCar ignition systems, high-security areas
External (Inverted) TorxHead looks like a Torx bit, used with a socketMotors, gearboxes, tight spaces
AudiTorxBreak-away drive for tamper-proof fasteningRailroad industry

You can pick the head style that fits your project. For example, use Security Torx if you need more safety. If you work in a small space, try External Torx.

Cam-Out Resistance

Torque Transfer

You want a screw that stays put when you turn it. The Torx screw gives you that advantage. Its star-shaped pattern lets you apply more force without the tool slipping out. This means you can tighten or loosen screws with less risk of stripping the head. The design spreads the force across six points, so you get a strong grip every time.

  • Torx screws maintain a better grip on the driver, even when you use high torque.
  • The star shape reduces the risk of slippage and cam-out, especially in tough jobs like construction or auto repair.
  • Many users say Phillips screws strip easily, but Torx screws rarely do.
  • Experts recommend Torx as the standard drive because it performs better than Phillips.

The Ultimate Guide to Fastener Drives explains that the six-point star shape allows for higher torque and superior resistance to cam-out. You get more control and less damage to your screws and tools.

Tool Fit

Picking the right tool for your Torx screw matters. If you use a bit that fits perfectly, you lower the chance of stripping the screw head. The best fit happens when the driver reaches the base of the screw socket. This lets the force spread along the whole wall of the screw recess.

  • Using a bit that is too big or too small causes poor seating and increases the risk of stripping.
  • A proper fit means the driver bottoms out fully, giving you even torque and less chance of cam-out.
  • Ill-fitting bits can damage both the screw and the tool, leading to extra costs and frustration.
  • Matching the screwdriver bit size exactly to the Torx screw size makes your work faster and more effective.

Tip: Always check the size before you start. A snug fit keeps your screws and tools in good shape and helps you finish your project with less hassle.

Common Uses

Common Uses

Industries

Torx screws are used in many fields because they hold things tightly. Here are some main places where you will find them:

  • Automotive manufacturing: Car makers use Torx screws to put cars together. These screws can handle a lot of force and do not strip easily. This helps keep cars safe and strong.
  • Electronics manufacturing: Companies use Torx screws in computers and phones. The screws help keep small parts safe and stop people from opening the devices.
  • Aerospace: Airplane makers pick Torx screws because they stay tight even when things shake or move.
  • General industrial applications: Factories and machine makers use Torx screws for equipment that needs to stay together for a long time.
  • Construction: Builders use these screws in furniture, cabinets, and metal work.

North America uses the most Torx screws. Europe and Asia Pacific use them too, but not as much. Car and factory work use about 45% of all Torx screws. Electronics and appliances use about 35%. Airplanes and other uses make up the last 20%.

Applications

You can find Torx screws in many things you use every day. Here are some examples:

People who work with these things like Torx screws for many reasons:

Tip: If you fix electronics or cars, using a Torx screw can help you do a better job and avoid mistakes that cost money.

Sizes and Security

Torx Screw Sizes

Torx screws come in many sizes. Each size is made for a certain job. The size number, like T6 or T40, shows how wide the star shape is from point to point. If the number is small, the screw is small. If the number is big, the screw is bigger and can take more force.

Here is a table that lists common Torx sizes, their measurements, and where you might use them:

Torx SizePoint-to-Point (mm)Typical UseMax Torque (Nm)
T61.67Electronics0.75 – 0.9
T102.71Small devices3.7 – 4.5
T153.25Automotive6.4 – 7.7
T203.83Automotive10.5 – 12.7
T254.4General use15.9 – 19
T305.48Machinery31.1 – 37.4
T406.6Heavy duty54.1 – 65.1

A line chart showing the increase in point-to-point dimension in millimeters as Torx size increases from T1 to T100.

Pick the right size for your job. T10 is good for electronics. T20 and T25 are used in cars and machines. Using the right size stops the screw from getting ruined and keeps your work safe.

Tip: Check the size before you start. A good fit means less damage and better results.

Security Features

Some Torx screws have extra security features. You might see a small pin or bump in the middle of the screw head. This stops normal Torx drivers from turning the screw. You need a special security Torx driver to use these screws.

Security Torx screws help stop theft, tampering, and damage. You often see them in public places, electronics, cars, and outdoor gear. Here are some places where you might find tamper-resistant Torx screws:

These screws help keep important things safe. They make it harder for people to open or break things without permission. Use security Torx screws when you want to protect valuable or sensitive items.

Note: Security Torx drivers work on both regular and security Torx screws. Standard drivers cannot turn security screws.


You now know why these four facts matter for your next project.

  • The star-shaped design gives you a strong grip and reduces damage.
  • You can use higher torque for tough jobs in cars, electronics, and woodworking.
  • Choosing the right screwdriver size saves time and keeps your work safe.
  • Many users say Torx screws make repairs easier and last longer.

    Try these tips and see how your DIY tasks become smoother and more reliable.

FAQ

What makes Torx screws better than Phillips screws?

You get more grip with Torx screws. The star shape lets you use more force without stripping the head. You finish jobs faster and avoid damage.

How do you choose the right Torx size?

Check the screw head for a size mark like T10 or T25. Match your driver to that number. Using the correct size keeps your screw and tool safe.

Where do you find Torx screws at home?

You see Torx screws in electronics, furniture, and appliances. Look inside game consoles, laptops, and kitchen machines. Many DIY kits use Torx screws for strong holds.

Can you use a regular screwdriver on a Torx screw?

No, you need a Torx driver. Regular screwdrivers slip and damage the screw. A Torx driver fits the star shape and gives you better control.

What is a security Torx screw?

A security Torx screw has a pin in the center. You need a special driver to turn it. These screws protect devices from tampering and theft.

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